Hengtium's 36-grit brown fused alumina is manufactured with the specific requirements of cutting discs in mind-from the selection of raw materials to the smelting process.
We use high-quality bauxite as the raw material and employ an extended smelting process lasting approximately six hours. Our large-scale furnaces and transformers ensure stable smelting conditions, allowing the brown fused alumina crystals to fully develop.
The grains subsequently undergo a shaping process to optimize their morphology for the production of resin-bonded cutting discs. This ensures greater control during manufacturing and results in cutting discs that deliver fast, stable cutting performance.
Advantages of 36-Grit Brown Fused Alumina
Extended Smelting Time for Superior Crystal Development
The differences found in standard brown fused alumina often stem from the smelting process.
Hengtium employs a smelting cycle of approximately six hours, utilizing large furnaces and high-capacity transformers to ensure raw materials melt thoroughly under stable, high-temperature conditions.
Enhanced crystal formation yields abrasive grains that balance strength and toughness-a critical factor for resin-bonded cutting discs.
The grains must neither shatter upon initial contact nor remain dull without shedding.
High Toughness for Continuous Cutting Operations
If the abrasive is too brittle, it tends to fracture prematurely during operation;
Conversely, if the grains become overly dull, cutting efficiency suffers.
This 36-grit product emphasizes crystal quality and grain toughness, enabling the abrasive to withstand impact while maintaining consistent cutting action.
It is ideal for cutting discs used on steel, carbon steel, stainless steel, and other metal materials.
Full Shaping Process for Improved Grain Arrangement
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High Bulk Density for Optimized Volumetric Abrasive Utilization
High bulk density is another key feature of this 36-grit brown fused alumina designed for cutting discs. Shaping the grains optimizes the space between them, allowing for a higher volume of abrasive material to be packed into a given space.
This enables precise control over the abrasive-to-resin ratio and the structural integrity of the finished product.
Products Description
Crystal Quality
Ensures the particles possess excellent mechanical strength and toughness.
01
Particle Shape
Particles undergo shaping to optimize their suitability for cutting disc formulations.
02
Particle Size Control
Focuses on controlling the 36-grit size range, minimizing oversized particles and fine dust.
03
Packing Characteristics
Monitors packing efficiency following particle shaping.
04
Batch Consistency
Ensures product performance remains as stable as possible across long-term procurement.
05
Brown Fused Alumina 36 Grit Specifications
| Parameter | Specification |
|---|---|
| Product Name | Brown Fused Alumina 36 Grit |
| Grit Size | 36 Grit |
| Main Application | Resin Cutting Wheels |
| Raw Material | High-Quality Bauxite |
| Smelting Process | Electric Arc Furnace |
| Smelting Time | Approx. 6 Hours |
| Grain Treatment | Full Grain Shaping |
| Al₂O₃ | ≥95.00% |
| Fe₂O₃ | ≤0.20% |
| SiO₂ | ≤1.00% |
| TiO₂ | 2.80–3.00% |
| Na₂O | ≤0.50% |
| Carbon | ≤0.04% |
| True Density | 3.85–3.90 g/cm³ |
| Mohs Hardness | ≥9.0 |
| Melting Point | 1900–2200°C |
| Color | Brown |
Why Choose 36-Grit Brown Fused Alumina
From bauxite raw materials and smelting duration to grain shaping, we focus on the specific performance characteristics essential for resin-bonded cutting discs.
Extended 6-Hour Smelting Process
Large furnaces and high-capacity transformers create the ideal conditions for thorough melting and optimal crystal formation.
Premium Raw Materials
We ensure fundamental product quality at the source, rather than relying on downstream processing to compensate for raw material inconsistencies.
Comprehensive Grain Shaping
Optimized grain morphology and packing characteristics make the material ideally suited for resin-bonded cutting disc formulations.
High-Toughness Crystals
Maintains grain strength during the cutting process while delivering sustained cutting performance.
One-stop brown fused alumina 36 grit Manufacturer in China
If you are a manufacturer of resin cutting discs looking for brown fused alumina (36 grit) suited to your specific formula, please contact us directly. Hengtium can confirm the appropriate 36-grit product, packaging options, and factory pricing based on your actual application requirements.
You may also contact us directly to request 36-grit samples.
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